Applications

Hydraulic Oil Tank for Highway Dump Truck

1. Alpha structure
2. The shape of the fuel tank has been changed from an upward, downward straight shape to an upward, downward R-shaped shape
3. Stronger impact force
4. Bubble digestion is faster,
5. Wider heat dissipation space
6. Streamlined shape is more aesthetically pleasing
7. Box replacement rate of 0.2%

Is there a requirement for hydraulic oil grade?

Summer: HM-68 #, Winter: HM-46#

The temperature difference between the north and south regions is different, and different grades of hydraulic oil need to be selected

Increase the height of the filter cover to avoid any potential hazards for saving materials

Check if the oil filter is clogged

Determine the frequency of cleaning and replacement based on the work environment.

Urban dump trucks and mining trucks are replaced every three to six months, while road dump trucks are replaced every six months.

There is a drain valve at the bottom of the fuel tank.

1. Adopting a mold stamping shape, taking into account various advantages of road dump trucks.
2. Thickening the board and changing the material to ensure the need for large volume.
3. Worry free cleanliness after special internal treatment.
4. Ensure high-definition hydraulic oil meets the quality requirements of various hydraulic systems.
5. Mandatory high and low temperature resistance design, suitable for various working conditions.
6. Normal supply of oil at negative 40 degrees and high temperature of 120 degrees Celsius.
7. After special treatment inside the fuel tank, it burns for 10 minutes without any damage.
8. The "three guarantees" container replacement rate is one thousandth

How to ensure after-sales service for large mines with over 100 of our equipment?

Free provision of 5% of the total number of vulnerable parts, replaceable at any time.

Weld width 10mm, weld height 5mm to minimize risk points.

24-hour on-site engineer in China, and 48 hour on-site engineer coordination arranged overseas。

In China, old parts need to be returned. In foreign countries, old parts require video destruction。

1. The independently developed new mold breaks the model of the second-generation mold。
2. The new appearance is unique。
3. Reasonable structure。
4. Meet the installation needs of various spaces。
5. More reasonable capacity distribution.
6. The oil temperature does not boil.
7. More than 10,000 units have been launched onto the market and not a single case of after-sales service failure
8. It has been selected by many modification factories for various types of vehicles other than excavators.

What is the concept of the new exterior design?

Superb, practical, weight loss

Wide and spacious lower energy storage and diverse upper space are mutually adjusted.

Wide and smooth outer contour facilitates oil circulation, multi-layer internal design facilitates bubble digestion, and thinner plate thickness facilitates heat dissipation.

Absolutely, the thickness of the board has been reduced, but the reinforcing ribs from stamping have been found and repaired.

No, the small ball suspension air filter control has been selected.

It can meet the requirements and has been extended from excavators to other vehicle models.

1. We have developed 12 sets of molds specifically for sanitation vehicles.
2. The volume ranges from 10L to 300L.
3. There are two types of molds: discrete and horizontal.
4. According to the height requirements, 6 types of air filters have been selected.
5. All equipped with cleaning ports to meet the needs of cleaning the fuel tank.
6. The nameplate should indicate the production date to remind customers to replace vulnerable parts in a timely manner.
7. Reminder to customers to replace the filtration system on time.

Can both the largest fog cannon car and the smallest hook arm car have fuel tanks?

It can be done, it's all mold stamping

.OEM can be done, but it is necessary to record the manufacturer's information to distinguish the "three guarantees" responsibility.

Manufacturer's nameplate, video of internal special treatment, video pictures of oil leakage location

It can be requested, but the nine weld seams of the splicing have been condensed into three weld seams, all completed in one shot.

Docking welding, because it is stronger, more aesthetically pleasing, and more durable than lap welding.

The structure of the aerial vehicle is compact, and the installation space is small.

A special mold has been specially made for the aerial vehicle.
The fuel tank has a light weight, beautiful appearance,
and a base type installation that is suitable for various road conditions.

Can the high-altitude vehicle fuel tank meet the requirements of open installation and hidden installation?

We fully guarantee multiple installation methods and can also create polygons to meet installation requirements

The oil tank of the truck-mounted crane is typically installed at the highest point of the cargo box.

Our unique Alpha design, combined with full stainless steel standard components and high-quality branded filters, adds a striking visual highlight to your vehicle.

CHow to ensure the air filter is positioned at the highest point so that the oil tank does not overflow under any road conditions?

First, improve the internal anti-wave structure of the elevated air filter housing.
Second, customize an air filter design with secondary sealing using small balls.

There are many styles of truck crane oil tanks, which aren't suitable for mold stamping. But spot welding has already reduced nine welds down to three, and special internal processing has solved a big problem with cleanliness. Installing accessories at the slope makes it easier to put in the filter and fill up with oil.

Hydraulic oil tanks are mostly installed on one side of the chassis. How do you deal with cleaning the tank?

Regarding truck crane oil tank cleaning, many factories haven't considered it—they just seal the fuel tank inside the protective mesh, which means you have to cut open the mesh to clean the tank.
Our clients followed our advice to change the protective mesh from being welded to being screwed on, which solved this problem.

1. The fuel tank is basically the outer surface of the truck body.
2. The paint job looks like home appliances, even more attractive than typical paint surfaces.
3. Super light aluminum keeps the whole truck within weight standards.
4. Automatic welding looks better than what an expert welder could do.
5. Around a thousand units shipped over eight years with zero after-sales issues.
6. Tiny, narrow spots pass endoscope inspections perfectly clean.
7. Weld seams have clearly visible fish scale patterns.
8. Painting solves the problem of aluminum’s poor adhesion.
9. The great craftsmanship and quality make customers rely on it.

How to ensure cleanliness when the interior of aluminum profiles cannot be specially treated

Special means.

0

The characteristic of aluminum materials is that they conduct heat quickly, which also increases the difficulty of welding.

No,you can‘t.

Similarly, in extremely cold weather, before starting the vehicle in cold conditions, it is necessary to run it at a low speed in neutral gear to preheat the engine.

In addition to normal maintenance of the suction and return filters, the focus of maintenance should be on the air filter.

1. Alpha structure
2. The shape of the fuel tank has been changed from an upward, downward straight shape to an upward, downward R-shaped shape
3. Stronger impact force
4. Bubble digestion is faster,
5. Wider heat dissipation space
6. Streamlined shape is more aesthetically pleasing
7. Box replacement rate of 0.2%
We offer mass production of hydraulic oil tanks for agricultural machinery, helping you solve the problem of cleanliness of hydraulic oil tanks, prevent tank body tearing, and eliminate issues such as paint peeling and fading.

1. Unique appearance.
2. Customized for specific needs.
3. Operates and is stored in a humid and highly saline environment all year round.
4. Undergoes salt spray tests throughout the year.
5. Orders are only placed after passing the 500-hour salt spray test.
6. Adapts to specific powder coating requirements.
7. Welding process fully meets the operational needs.
8. No customer feedback for after-sales service has been received since the start of supply

Which process, powder coating or painting, offers better corrosion resistance?

The spray-painting baking process offers an anti-corrosion effect that is twice as strong as that of spray painting.

No need, because the powder-coated parts react to alkali but do not react to salt.

When reaching a certain quantity or batch size, it can be produced by using molds for stamping. Once a certain quantity is reached, the mold fee will be refunded without any interest.

Special means.

The hydraulic oil tank for underground equipment is an extremely difficult product in the hydraulic oil tank industry.
It must meet the requirements of limited space while also considering its use in an environment that is never exposed to sunlight, lacking oxygen, and humid.
Only superior welding equipment and techniques can meet the environmental needs.

Are there any differences in price between the special fuel tank and the ordinary fuel tank?

Yes. The development cycle is long, the investment in research is large, and the process of trial and error increases the cost.

Adjust the powder ratio.

Increase the thickness of the plastic film to extend the insulation time.

1. The technical difficulty is extremely high.
2. The process requirements are extremely strict.
3. There are no chances for trial and error.
4. The number of tests exceeds the production time.
5. The comparison is meticulous.
6. The customer can supervise on-site.
7. The customers of the shield machines were recommended to our company by old customers after many failures.

What is the delivery cycle for the hydraulic oil tank of the shield machine?

The delivery date will be determined based on the size and shape of the product, the satisfaction rate of our equipment, and the cooperation level of the outsourcing manufacturers.

It can only be disassembled and handled on the ground. However, there is currently no after-sales service available.

Must not come into contact with strong alkali.

We have addressed the following issues:
1. The working environment is harsh.
2. The majority of the waste is from sanitation and mobile crushing stations.
3. The installation and debugging conditions are poor.
4. The operators are reluctant to approach.
5. Only by actively reducing the maintenance frequency can we attract repeat customers.
6. The wastewater causes severe erosion to the spraying process.
7. The requirements for spraying are high.

How does the hydraulic station address the issue of high temperatures in summer?

Ensure the cleanliness of the box and pipelines, and frequently replace the air filters.

Increase the storage space for the oil sludge and replace the hydraulic oil with the one suitable for summer use.

Steel wire mesh was added to the blinds for barrier purposes.

We have achieved the following for our customers: Zhonglian Heavy Machinery's mining wide-body oil trucks, EV vehicle fuel tanks supplied solely by us, Xugong Group's sanitation vehicles, Sany Heavy Industry's dump trucks, China Heavy Truck's vehicles from Hubei Huagui Company, CRRC's multi-type vehicles, Zhongtong Equipment's shield machine fuel tanks, Hongchang Tianma's articulated boom cranes with aluminum fuel tanks supplied solely by us, Shaoguan Cranes' full range of vehicles, Henan Junong's truck crane fuel tanks supplied solely by us, Hubei Jiaheng's full range of vehicles, etc. We have basically become a supplier at the "ceiling" level for domestic construction machinery.

1. The oil tank of large equipment cannot be made at will.
2. Special and irregular requirements demand extremely high internal coordination and cooperation capabilities.
3. The structure is complex, requiring both internal and external considerations.
4. The cooperation is difficult.
5. The precision is high.
6. The batch quantity is small, and the probability of using tooling is low.
7. It requires dedicated personnel and a dedicated team to tackle it.
8. The customer's design is diverse, and production must strictly follow the drawings.





  Since the hexagonal hydraulic oil tank was launched on the market in 2020, due to its elegant shape, widened base installation method, and the appearance design resembling a
half-body photo of a human, it has been selected by a large number of customers for models such as sanitation vehicles, aerial work vehicles, and truck-mounted cranes.

The replacement rate for the oil tank after 6 years of use is zero.

What is the design concept of the hexagonal oil tank?
Novel, beautiful, outstanding, stable, and grand.






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